350 rub
Journal Radioengineering №11 for 2025 г.
Article in number:
Method of selecting piezoelectric accelerometers for use in information and measurement systems
Type of article: scientific article
DOI: https://doi.org/10.18127/j00338486-202511-06
UDC: 681.518.3
Authors:

A.V. Antsev1, D.P. Barsukov2, L.A. Karavdin3, A.A. Kochkarov4, E.I. Minakov5, E.S. Yanov6

1,2,5,6 Tula State University (Tula, Russia)

2,6 Tula Engineering School «Intelligent Defense Systems» named after academician A.G. Shipunov (Tula, Russia)

3 JSC NPO SPLAV named after A.N. Ganichev (Tula, Russia)

4 Financial University under the Government of the Russian Federation (Moscow, Russia)

6 dexaik@mail.ru

Abstract:

In the context of sanctions pressure and the departure of foreign manufacturers from the Russian market, increasing the efficiency of domestic machine-building enterprises is becoming especially relevant, including through the introduction of domestic solutions for monitoring the condition of technological equipment.

The article is devoted to the methodology of choosing piezoelectric accelerometers for use in information and measurement systems (AIS) in order to improve the efficiency of equipment diagnostics at machine-building enterprises.

The main focus is on comparing piezoelectric accelerometers with MEMS accelerometers. Piezoelectric sensors have a wider frequency range (from several Hz to tens of kHz), high sensitivity and resistance to extreme conditions, which makes them preferable for diagnosing defects in bearings, electric motors and other critical equipment components. The article provides a table of comparative analysis, which examines the principle of operation, sensitivity, size, cost and applications of two types of accelerometers.

The authors propose a methodology for choosing the optimal piezoelectric accelerometer based on petal diagrams that visualize standardized technical characteristics (measuring range, sensitivity, bandwidth, etc.). The integral estimate is calculated as the area of the diagram, which allows an objective comparison of models from various manufacturers, such as GlobalTest LLC, Alfatech LLC, ZETLAB Group and EL-SCADA LLC. The best results were shown by the sensors of the AP2045 and AP2038 series, which have a wide frequency range and high reliability.

The introduction of such accelerometers into AIS integrated with artificial intelligence algorithms makes it possible to identify defects at an early stage, minimize equipment downtime and optimize maintenance. This helps to increase security, reduce costs, and increase enterprise productivity.

The article is of practical value for engineers and specialists involved in monitoring and diagnostics of industrial equipment, as well as for researchers in the field of information and measurement systems.

The work was carried out with the financial support of a Grant in the form of a subsidy for scientific research from the Committee on Science and Innovation of the Tula Region No. 15 dated June 21, 2024.

Pages: 62-71
For citation

Antsev A.V., Barsukov D.P., Karavdin L.A., Kochkarov A.A., Minakov E.I., Yanov E.S. Method of selecting piezoelectric accelerometers for use in information and measurement systems. Radiotekhnika. 2025. V. 89. № 11. P. 62−71. DOI: https://doi.org/10.18127/j00338486-202511-06 (In Russian)

References
  1. Ancev A.V., Vorotilin M.S., Karavdin L.A., Janov E.S. Analiz tendencij razvitija sistem monitoringa tehnologicheskogo oborudovanija. Izvestija Tul'skogo gosudarstvennogo universiteta. Ser. Tehnicheskie nauki. 2024. № 7. S. 584-586 (in Russian).
  2. Yanov E.S., Antsev A.V., Vorotilin M.S., Minakov E.I. New system for indirect tool monitoring in industrial systems and processes. Russian Engineering Research. 2024. V. 44. № 6. P. 868-870.
  3. Ancev A.V., Janov E.S., Vorotilin M.S. Informacionno-izmeritel'nye sistemy monitoringa raboty stanochnogo parka predprijatija. Izvestija Tul'skogo gosudarstvennogo universiteta. Ser. Tehnicheskie nauki. 2023. № 9. S. 495-498 (in Russian).
  4. Ancev A.V., Janov E.S., Shadskij G.V. Intellektual'naja sistema jeffektivnoj jekspluatacii rezhushhih instrumentov s uchetom variabel'nosti processa rezanija. Izvestija Tul'skogo gosudarstvennogo universiteta. Ser. Tehnicheskie nauki. 2023. № 12. S. 13-18 (in Russian).
  5. Janov E.S., Antonychev S.V., Ancev A.V., Vorotilin M.S., Minakov E.I. Issledovanie sposobov kontrolja sostojanija frezernyh stankov na osnove analiza vibracionnyh harakteristik. Izvestija vysshih uchebnyh zavedenij. Povolzhskij region. Tehnicheskie nauki. 2024. S. 157-166 (in Russian).
  6. Janov E.S., Ancev A.V., Vorotilin M.S. Issledovanie vlijanija iznosa rezhushhego instrumenta na vibraciju tonkostennyh zagotovok pri tochenii. Tula: Izd-vo TulGU. 2024. 173 s. (in Russian).
  7. Janov E.S., Ancev A.V., Vorotilin M.S., Minakov E.I., Prokopchina S.V. Datchik vibracii kak osnova sistemy monitoringa oborudovanija. Informacionno-izmeritel'nye i upravljajushhie sistemy. 2024. T. 22. № 3. S. 23-30. DOI: 10.18127/j20700814-202403-03 (in Russian).
  8. Majgurova N.I., Nazarenko I.N., Fedij G.L. Sravnitel'nyj analiz datchikov registracii fizicheskih vozmushhenij okruzhajushhej sredy. Vozdushno-kosmicheskie sily. Teorija i praktika. 2017. № 1 (1). S. 118-130 (in Russian).
  9. Nuñez C., Moreno R., Benitez V., Pacheco J. Vibration analysis of an industrial motor with autoencoder for predictive maintenance. Advances in Computational Intelligence. MICAI 2022. Lecture Notes in Computer Science. 2022. V. 13613. P. 252-265. DOI: https://doi.org/10.1007/978-3-031-19496-2_19.
  10. Kushwaha N., Rinkesh B., Prince P., Hardik M. Condition based monitoring of rotating machines using piezoelectric material. International Journal of Research in Engineering and Technology. 2014. V. 3. № 9. P. 303-308. DOI: https://doi.org/10.15623/ijret.2014.0309047.
  11. Jiao P., Egbe K.-J., Xie Y., Matin Nazar A., Alavi A. Piezoelectric sensing techniques in structural health monitoring: a state-of-the-art review. Sensors. 2020. V. 20. № 13. P. 3730. DOI: https://doi.org/ 10.3390/s20133730.
  12. Karim Z., Nuawi M.Z., Ghani J.A., Azrulhisham E.A., Abdullah S.N.H.S. Development of machining condition monitoring system using piezoelectric sensor analyzed by I-Kaz multilevel method. World Applied Sciences Journal. 2013. V. 21. № 2. P. 264-268.
  13. Piezoelectric pressure sensor: charge (PE) vs. voltage (IEPE) output [Jelektronnyj resurs]. Kistler. Measurement systems and sensors. URL: https://www.kistler.com/INT/en/piezoelectric-pressure-sensor-charge-pe-vs.-voltage-iepe-output/C00000139 (data obrashhenija 15.01.2025).
  14. Datchiki [Jelektronnyj resurs]. GlobalTest: datchiki vibracii, udara, sily, davlenija. URL: https://globaltest.ru/shop/datchiki/ (data obrashhenija 15.01.2025) (in Russian).
  15. P'ezojelektricheskie akselerometry [Jelektronnyj resurs]. Al'fateh - oficial'nyj predstavitel' PCB Piezotronics, Polytec, MTS Sensors Temposonics v Rossii. URL: https://alphatechgroup.ru/catalog/pezoyelektricheskie-datchiki-pcb-piezotronics/pezoyelektricheskie-akselerometry/ (data obrashhenija 15.01.2025) (in Russian).
  16. Akselerometry i vibrodatchiki, jetalonnye vibrodatchiki [Jelektronnyj resurs] / ZJeTLAB Zelenogradskaja JelektroTehnicheskaja LABoratorija. URL: https://zetlab.com/product-category/datchiki/akselerometryi/ (data obrashhenija 15.01.2025) (in Russian).
  17. Akselerometry [Jelektronnyj resurs]. Jel Skada. Nadezhnye sredstva ispytanij i kontrolja. URL: https://el-scada.ru/vibratsiya/akselerometryi/ URL: https://zetlab.com/product-category/datchiki/akselerometryi/ (data obrashhenija 15.01.2025) (in Russian).
Date of receipt: 30.04.2025
Approved after review: 06.05.2025
Accepted for publication: 30.10.2025